1. TASK OF THIS MANUAL

 

This manual gives all information required by the owner or user to understand all functions of the instrument, to install it, if necessary to program it, to maintain it, and finally, to use it in flight.

 

It is not necessary to study this manual in an intensive way in order to be able to use the instrument. Rather superficial reading will enable the user to find a particular subject, later, with the help of the list of contents, in case there is a question. For the rest, the manual is written in a way to inform the interested user very thoroughly on the instrument, for him to draw a maximum of benefit from it

 

Because the manufacturers are convinced that a good manual contributes substantially to the benefit a user will draw from an instrument, they have invested much effort and experience in this manual.

 

The right place for this manual is the main file of the aircraft into which the instrument is installed. Ideally it should be made available to every pilot who uses the SB-8.

 

Before installing the instrument, and under all circumstances before making any electrical connection, the chapter on installation must be read. Before any opening of the instrument the chapter on adjustments and programming must be read.

 

Chapter 7 (The SB-8 variometer in flight) is thought as an annex for the more advanced and/or interested pilot. It has been written in such a thorough way because this matter is not being treated in the general literature on soaring.

 

 

 

 

WARNING: This instrument is to help the pilot to plan his flight on the basis of data he has. It does not relieve him from his responsibility to control his aircraft in a safe way. Under no circumstances can the SB-8 replace an airspeed indicator or any other element of safe piloting.

 

 

 

 

This manual is continuously being updated, and therefore up to our latest knowledge, as well as adapted to the latest technical state of the instrument. Accordingly it applies only to instruments with the serial numbers below, and at any rate to the instrument it has been delivered with.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This manual applies to all standard instruments of the SB-8 type from serial number 6900 onwards.

 

State: March 1990

LIST OF CONTENTS

 

1. TASK OF THIS MANUAL.. 3

LIST OF CONTENTS. 4

2. Description of the System... 5

2.1. Principle of measurement 5

2.2. Variometer 5

2.3. Variometer audio generator 5

2.4. Speed command. 5

2.5. Audio generator of speed command. 6

2.6. Mode switching. 6

2.7. Indicators. 6

2.8. Distance- and Final glide computer 8

2.9. Precision. 8

3. INSTALLATION.. 9

3.1. Unpacking, packaging. 9

3.2. Warranty. 9

3.3. Mechanical Installation. 9

Figure1: Panel cut out 10

3.4. Electrical Installation. 10

3.5. Pneumatic connections. 12

4. MAINTENANCE.. 13

4.1. General indications. 13

4.2. Verifications. 13

4.3. Cleaning the Instrument 14

5. ADJUSTMENTS AND PROGRAMMING.. 14

5.1. General 14

5.2. Zeroing of the Transducers. 15

5.3. Calibration Altitude. 15

5.4. Audio Generator 15

5.5. Programming the Polar 15

5.6. Indicator Options (Configurations) 15

6. REPAIR.. 16

7. THE VARIOMETER SB-8 IN FLIGHT.. 17

7.1. The 1-second and the 3-second responses. 17

7.2. Turbulence and gusts. 18

7.3. The Averager 20

Figure 4: Averager 20

7.4. Flying with the Speed Command. 21

7.6. Looking for thermals with the speed command. 22

7.7. Influence of normal Acceleration on the Indication of a TE-vario. 22

8. APPENDIX Circuit Diagrams. 23

 


2. Description of the System

2.1. Principle of measurement

The transducers for vertical- and airspeed are thermal flow measurement devices using thermistors at constant temperature (which makes the difference). They excel by a very good stability of zero output, by a very short response time of 5 milliseconds, and strong independence of their calibration, of changes in the instrument's temperature. They ensure the instrument's high precision, amongst other things.

2.2. Variometer

The raw variometer signal coming from the transducer is fed to 3 different electronic filters to shape it into 3 different response types, this in parallel in order not to have to wait for them to settle down. The variometer indicator (visual as well as acoustic) can be switched alternatively to the 1-second- or the      3-second-response by means of the filter selection switch on the front of the instrument.

 

1s-filter: Second order active filter, with fast, however strongly damped response.

3s-filter: First order active filter, response nearly equal to moving vane vario.

Averager:  Similar to 1s-filter, however, sporting much larger time of averaging.

(For a more comprehensive treatment of the filters see appendix)

2.3. Variometer audio generator

The full-scale range of the generator is +/- 15 m/s (30 kts). In this way vertical speeds far outside the range of the visual indicator will still be perceived.

The method of modulating the frequency of the base tone, as developed by ILEC, offers an advantage over the simply interrupted tone. Even after an infinite time, one will perceive the absolute value of the climb rate, 0,5 m/s (1 kts) e.g. or 3 m/s (6 kts), without the need to go back to the visual indication to find out whereabouts one really is. With the only interrupted tone, after a few seconds, one will merely perceive the tendency of the signal (faster up = slower down, or faster down = slower up?), however one will no more hear where on the vertical scale one actually is. In other words: with the modulated tone, one will have to look less frequently to the visual indicator than with the well known interrupted tone.

 

There are pilots who do not want this larger information, or who have become accustomed to the old, well-known sound and want to stay with it. For these pilots the tone can be changed to the interrupted one by internal programming.

The base tone itself consists of 3 single tones, it is more agreeable to hear than the single base tone known so far, meaning, that it is much more bearable after some hour's flight. He, who prefers less, can program a double, or the well-known single tone.

On top of that one can adjust frequency of the base tone as well as frequency of the modulation to one's own preference.

The volume of the sound is servoed to airspeed such that it is always found equally loud, whether at 70 or at 220 km/h (40 to 120 kts) (noise of the aircraft changes drastically in this speed range). The volume button needs to be adjusted only once, and at high speed one still hears the audio. (Upwards the volume is limited by maximum power of the built in speaker, in case of need, an external speaker can be used.)

2.4. Speed command

The polar to be used by the computer is being selected (Pn = normal polar, Px = bug polar e.g.), wing loading and McCready-value are set at the front panel.

Wing loading is quite simply the aircraft's all up weight, divided by the known wing area (22 to 50 kg/sqm, or 4.5 to 10 lb/sqft).

The speed command system computes the optimal cruise speed on the basis of the polar chosen, the wing loading and the McCready-value set, plus the actual meteorological vertical air speed being continuously measured.

 

What is being indicated is the difference between the - actual - optimum speed (the McCready-speed) as computed, and the airspeed as - actually - flown. Indication is direct in km/h (kts) in the range +/-100 km/h (+/-50 kts), this being the ideal scale, taking into account ease of control. With the help of this clear information the pilot is in a state to steer the optimal speed easily and fast. (The contrary: the usual speed command systems. They give a sink command, no speed command. As the optimum sink depends strongly on the flight speed flown, the pilot normally controls poorly).

 

Signal conditioning in the time domain in the SB-8 is done in a way to make the control loop - consisting of pilot and aircraft - as stable as possible. (In the case of poor systems, the speed command's indicator can even diverge, despite the stick being moved correctly: The optimal speed will never be reached here, only the pilot will do much work, and this for nothing).

2.5. Audio generator of speed command

When one flies too fast, one will hear about the same sound as with a climb of 5 m/s (10 kts), when flying too slow, the one of a 5 m/s (10 knots) descend. This system enables one to thermal with the speed command as well (in the speed command mode = SF) if one does not want to switch mode.

As long as air speed is within a tolerance band around the optimal speed (the limits of which can be adjusted from 0 to 30 km/h (0 to 17 kts)), the signal is muted. Upon approaching the limits of the dead band, the signal appears gradually, the pilot not being induced to overreact.

2.6. Mode switching

In most cases one has to tell the vario, what it is to indicate, visually as well as acoustically; vario or speed command e.g. In order for that to happen, one has to switch mode (what - then - will indeed change on the various remote indicators, depends on the indicator option selected, see next chapter)

 

In the middle position of the mode switch ("A") mode is automatically determined by the Remote Control. The 2 other switch positions override the remote control signal (for electrical connection see circuit diagram 1 in the annex).

In this way one can determine mode by oneself, and ignore the command of the remote control system. To do that, one only has to set the mode switch to the appropriate position.

 

In practice, it turned out that for remote control the simplest, best method is by the flap switch (Any manufacturer of gliders will know the best positions to use and the way to fix the switches!)

In case one has no flaps, one best mounts a switch near the position of rest of the pilot's left hand or on the stick: The pilot himself does the mode switching better than any automatic device. He himself only has eyes, and only he himself knows what he intends to do next; the automatic device does not have eyes, nor can it know.

In case no remote control has been connected, the instrument will be in speed command ("SF") already in its middle position ("A").

2.7. Indicators

Depending on the configuration of remote indicators used, the built in indicator will automatically be switched to a different signal, this as a function of mode. To take care of the configuration of remote indicators, the instrument can be programmed internally. A maximum of 2 out of the 3 signals "Vario", "Integrator" = averager, or "speed command", can be indicated on the built in indicator (No sweat, ILEC will already have executed the programming for the configuration ordered).

By principle, the 3 signals mentioned above are fed to the connector at the rear of the instrument, this without them being influenced by the mode in which the instrument actually is. If one connects remote indicators to the rear connector, the corresponding signals will be indicated p e r m a n e n t l y. This feature is particularly interesting for two-seaters!

 

There are 4 options for the basic instrument, which determine the configurations possible, they are assembled in the table below. (Instructions for connecting the remote indicators are to be found in chapter 3.4., for programming in chapter 5.6.


 

OPTION

MODE

AUDIO

MAIN INSTRUMENT

REMOTE INDICATORS

M = mono-bloc

Vario

Speed Command

Vario

Speed Command

Vario

Speed Command

 

B = Two-bloc

Vario

Speed Command

Vario

Speed Command

Averager

Speed Command

RAZ always

Vario

V = always Vario

Vario

Speed Command

Vario

Speed Command

Vario

Vario

DAZ Averager

and SC

I = always Averager

Vario

Speed Command

Vario

Speed Command

Averager

Averager

RAZ Vario and

RAZ100 SC

 

The Monobloc system is ideal for small instrument panels.

The 2-block system delivers all important information, without the need to push a button (in case of the Monobloc system one has to call off the "Averager" by pushing a button). Advantage: the very short remote indicator for the "Vario" can be mounted right on the top of the panel, the generally strongly reclining cover will not disturb here. On top of that the vario indicator is on the top rim of the panel where it should be.

The 2 other options offer the most complete systems, with all 3 important indicators in parallel and permanent. Nothing is being commutated, except the audio. Additional advantage: one can mount the instruments where one wants them.

For two-seaters the aft configuration is completely independent of the front one: the signals are always there.

One word should be said on the choice of optical indicators: Round meters are - by principle - faster to be read than flat meters. They also do have a much smaller parallax error. On top of that their scale length is much larger: their range can be larger. One should therefore use round meters, whenever possible.

 

Additional functions

 

Upon pushing a button, the following information will be displayed on the built in meter:

 

State of the battery:

On the inner rim of the scale disc there is a separate battery scale consisting of a pattern of points and    a „0“. As long as the pointer is to the right of the 4 points, the battery is still 4/4 full, in case the pointer stands on the 3 points, it is still 3/4 full, and so on. When the pointer has arrived at the 0 of that scale, then the battery is practically empty (the 0 corresponds to about 11 volts of battery voltage). However, the SB-8 can still be run from this "empty" battery for a long time - if all other loads are switched off! It consumes very little current and it will still work at 9 Volts of battery voltage.

 

Outboard temperature:

Is being indicated in the range +/- 50 degree C on the normal scale: one big division corresponds to 10 degrees C.


2.8. Distance- and Final glide computer

Nearly all signals which the Distance- and Final-glide-computer (ASR) needs, are drawn from the SB-8. This means, that one will set the necessary parameters (wing loading, McCready-value, polar, mode) on the SB-8, to forget them then. In particular the mode does not have to be switched separately. Exceptions to the rule: Wind and distance, they are set on the ASR itself.

For this to be possible, the ASR has to be connected to the SB-8 via the cable provided by ILEC.

2.9. Precision

For general specifications see the prospectus.

 

Altitude error:

The Calibration factor (not the zero!) of the variometer depends on air density and therefore on altitude.   (Other systems are also dependant on altitude, only in a different way, as long as they are not actively corrected for the effect, correction, which is generally only done on expensive instruments). When measuring vertical speed with the SB8 (vario), the indication decreases at a rate of 5 % per 1000 meters increase in altitude (= 5 % per 3 000 ft), measured against the value, which relates to IAS. This value, the only correct one, takes into account the increase in TAS at constant IAS with increasing altitude, it is the only correct one to be used for computing speed command.

A moving vane variometer, by principle indicating  t r u e  v e r t i c a l  speed - as one would measure it with stop watch and altimeter -, will indicate 5 % too much, measured against the correct scale!)

As the transducer for total pressure also shows a decrease in magnitude of output with increasing altitude, both errors cancel one another partially for computing optimum speed. The residual error depends on the aircraft’s polar, the McCready-value entered, and actual air speed. It is approximately      - 5% per 1000 m altitude difference (-5 % per 3 000 ft), where the averager output of the SB-8 is taken as the basis for the McCready input.

The amount of error in the speed command finally remains within +/- 4 % in the altitude band of  400  to    2 000 m (1 200 to 6000 ft) and with this smaller than the calibration error of most other instruments.

On top of that it acts such that one will fly a bit slower than theoretically optimal if at an altitude of less than 1 200 m (3 600 ft), and a bit faster if above (maximum error: 4 % in the normal altitude band).

Despite that, calibration altitude can be changed to 3 000 m (9 000 ft) by internal programming, for people who permanently fly at high altitudes. One can also set the McCready-value a bit lower, by about 0.1 m/s for every 1 000 m altitude (3 000 ft). One will fly pretty much correct then.

 

Precision of the speed command computer

The computer itself works at high precision (much more precisely than one can possibly fly) in the speed range from 70 to 220 km/h (39 to 122 kts): better than 2 %. It functions, however, up to 270 km/h        (150 kts) to avoid large errors at extremely fast flight.

The approximation of the plane's polar - on which computation at the end is based - by the parabola programmed, is better than +/- 5 cm/s (0.1 kts) in the most important range of 70 to 150 km/h (39 to 83 kts). It is better than +/- 10 cm/s (0.2 kts) beyond that up to 180 km/h (100 kts). On the other side there can easily be uncertainties of up to 50 cm/s (1 kts) in the polar due to bugs!


 

3. INSTALLATION

3.1. Unpacking, packaging

Unpack instrument carefully and inspect it for possible external damage by transport. In case of damage keep packaging material to substantiate claim against the carrier and to return the instrument.

When packaging the instrument, for any reason whatsoever, take care to close the rear pneumatic nipples to prevent contamination of the measuring system!

Use large case and fill void with soft material (Styrofoam chips e.g.) for shock absorption.

3.2. Warranty

Warranty of the manufacturer covers failures in material and manufacturing of the product for a period of 2 years after delivery. ILEC will replace or repair parts of the instrument that have failed in the warranty period, provided the instrument has been returned free of charge, and provided, it had been operated within the limits specified in this manual and in the prospectus. ILEC cannot be held responsible for consequential damages caused by a failure of the instrument, or any other cause, which might be connected with the instrument.

 

In particular, no warranty can be claimed, where any liquid (water e.g.) or foreign particles have been allowed to penetrate into the pneumatic ports.

 

In case of trouble, describe the problem as exactly as possible, to avoid unnecessary enquiries (statements such as "vario out of order", or similar, will not always do the job). Please give a telephone number, under which a person competent technically can be reached.

3.3. Mechanical Installation

When choosing the place where the instrument is to be installed, the following points should be considered:

 

As the vario is read rather frequently, the vario INDICATOR should be placed at the upper rim of the instrument panel (main instrument or remote indicator, depending on configuration of instrument).